There are hundreds of defects happening during TFT-LCD process
especially during array process. Eroded array metal line is one of defects that can cause bright line or thin bright line defect. In this paper
this typical defect was analyzed by SEM
FIB
EDS and statistical software such as BO (Business Objects) and CIM (Computer Integrated Manufacturing). The results show that the defect occurred mainly when the metal layer was eroded by hydrochloric acid gas between Gate Etch process and Multi-Deposition process
and the leakage source of acid gas was identified. The hump in defect position was formed when vacuumizing during Multi-Deposition process. In addition
the emergency measures for this defect were also discussed.